Large injection molding with super engineering plastic
Integrated production from mold design /
manufacturing ~ Molding / second operation /
assembly ~ Cleaning ~ Clean packaging /
packing is possible.
What is super engineering plastic?
Among the engineering plastics having over 100℃ heat-resistance, over 50MPa strength, over 2.4GPa flexural modulus, it is usable for a long time at over 150℃ heat resistance.
Introduction of main super engineering plastics
Amorphous
- PPSU
- Poly Phenyl Sulfone
- PAR
- Poly Arylate
- PI
- Poly imide
- PEI
- Poly Ethel Imide
- PES
- Poly Ethel Sulfone
Crystalline
- PPS
- Poly Phenylene Sulfide
- LCP
- Liquid Crystal Polymer
- PFA
- Perfluoro alkoxy alkane(Fluororesin)
Features of Dainichi Shoji’s large injection molding with
super engineering plastic
Feature
1
Various kind of material
Using all types of molding materials. Material development makes customized product available.
Feature
2
Product design support
Even if there is no drawing, including the mechanical design, the engineer will respond to the customer's request.
Feature
3
Clean environment
Production in a clean environment compatible with the semiconductor industry.
Convenience of plastic molded products (Charadteristic)
- Mass production of complex shape product
- Weight saving
- Transparency (Colorable)
- Chemical resistance
- Heat resistance
- Flame retardance
- Weatherability
- Heat insulation property
- Durability
- Electrical insulation
- Conductivity
- Antistatic
- Abrasion resistance
- Low friction (Lubricity)
- Antifouling property
- Liquidity (High viscosity liquid feed)
- Non-adhesive
- Low outgas
- Air tightness
- Safety (At break)
Improvement effect by molding
- Inspection cost reduction
- Defective rate reduction
- Productivity improvement
- Maintenance work reduction
- Safety improvement
- Work mistake reduction
Production results of large molded products
Cassette forφ450mm (PC)
Carrier for φ300mm (PFA)
Cassette for φ300mm (PES)
Cassette forφ 300mm
(Conductive PEI)
FOUP forφ300mm (COP)
Box forφ300mm (PC)